AP1200 Full Automatic Stencil Printer

 본 장비는 full Automatic Stencil Printer로서 독일의 Autotronik-SMT GmbH 회사에서 개발하여 판매되는 장비 입니다.  장비의 정밀도. 내구성이 뛰어나며, 반복작업에 우수한 균일한 작업 구현이 가능한 장비 입니다.

 

Software의 단순 정밀 구조로 되어 있어 어떠한 작업자도 빠르고 쉽게 고품질 작업 구현이 가능 한 장비 입니다.

 

고객의 작업 Size에 맞게 확장을 할 수 있으며,Squeegee위 높이을 압력 센서에 의한  Stepping Motor제어로 z측을 제어 합니다.

 

본 장비는 미국의 Manncorp에서 연간 200 System 이상 판매하여 내구성을 인정 받은 장비 입니다. 

AP1200 Stencil Printer Key Features

• Dual-camera vision for fast PCB orientation
• Print accuracy of ±0.02 mm and repeatability of ±0.01 mm
• Dual squeegees with dual-stroke control for efficient solder paste use
• Flexible mounting for single- or double-sided boards
• Fast job setup and changes
• Excellent parallel separation of stencil and PCB with programmable speed control for well-defined prints
Custom-designed clamping device holds long PCBs straight and suppresses the bending of flexible boards
• Vacuum table holding fixture keeps PCB flat for best printing result Automatic conveyor width adjustment for convenient board loading
• Accepts stencils from 300 x 300 mm to 560 x 1500 mm
• Accommodates PCBs to 1200 x 300 mm

Ideal for LED strip production
AP1200 provides fast, high-precision printing for LED panels and other applications. Fully automatic production transports the board from the loader, automatically aligns the PCB to the stencil, lowers the stencil, and prints solder paste onto the pads at a programmable speed and pressure. The stencil then lifts up from the board—also at a programmable speed—and the board is transported upline to the next processing step. AP1200's unique clamping device prevents flexible boards from bending. The vacuum table holding fixture ensures that PCBs lay flat. The table moves to align the PCB to the stencil.

Fully programmable
Windows-based AP1200 is easy to program, allowing the printer to be up and running quickly after install. All parameters, including print speed (programmable from  20 to 120 mm/s), stroke length, squeegee pressure, etc., are fully programmable via the graphical user interface. During operation, all details, including process status, of the current job are displayed on screen. Multiple user permission levels prevents important machine parameters from being accidentally changed.

Dual, independent print heads increase throughput
AP1200’s two print heads are independently controlled by high-precision ball-screw drives with a programmable transport speed. Print pressure is uniformly and accurately controlled. Self-leveling squeegees automatically adjust to the stencil surface to ensure perfect registration on every print.

Advanced vision alignment
AP1200's advanced imaging system eliminates the need for specialized fiducial marks—any pad, from 0.5 mm to 3 mm, can be used as a fidcuial mark. Multiple light source selection allows the vision system to work with a range of PCB substrate colors when learning fiducial reference points.

SMEMA-compatible for inline integration
The efficient single-stage PCB transport system is SMEMA-compatible to interface with the other production equipment on your line. 

Integrated understencil wiping
Automatic wet/dry/vacuum understencil cleaning is included with the AP1200.  The system can be programmed to clean the stencil using any combination of dry wipe, wipe with solvent (“wet wiping”), or wipe followed by vacuum to draw material out from the apertures.

AP1200 - Specifications
Printing Speed	20 to 120mm/s (servo controlled)
Vision Alignment System	Automatic (AT-Align system)
Stencil Frame Size (External Dimensions)	300 x 300 mm to 560 x 1500 mm (11.8" x 11.8" to 22" x 59")
Board Size	Min: 100 x 50mm Max: 1200 x 300mm
Board Thickness	0.4 to 5 mm
Board Warpage	Max PCB 1% of diagonal line
Blade Type	Metal or plastic, 45° or 60°
XY Adjustment	±10mm
Radial Adjustment	±2°
Printing Accuracy	±0.04mm
Registration Repeatability	±0.01mm
PCB Fixation	Screw clamping system and vacuum
CCD FOV	5 x 7 mm
Vision Fiducial	Standard fiducial and any pads, 0.5 to 3 mm
Air & Power Requirements	220VAC 50-60 Hz power, 75psi (5 bar) air
Dimensions (L x W x H)	91" x 67" x 74" (2300 x 1704 x 1878 mm)
Weight	1918 lbs (870 kg)

AP1200 Automatic Stencil Printer Includes:

• Fully automatic fine-pitch, vertical-lift stencil printer
• Automatic vision alignment
• PCB support—side clamp, vacuum hold-down tooling
• Dual squeegee assembly with single & dual stroke control
• Pair of metal squeegees included
• SMEMA Interface
• Wet/dry/vacuum understencil wiping system
• Industrial PC with LCD monitor and Windows operating system
• MC control software
• One year parts warranty
• Certificate for 1 FREE stencil
• Certificate for 1 FREE 500 g jar of solder paste

Shipping Information

• Crated Dimensions: Approx. 2390mm L x 1340mm W x 1700mm H (94" L x 53" W x 67" H)
• Gross Weight: Approx. 1,000 kgs (2,205 lbs.)


• Crated Dimensions for Accessories: Approx. 630mm L x 520mm W x 500mm H (25" L x 20.5" W x 20" H)
• Gross Weight: Approx. 20 kgs (44 lbs.)