chip mounter 남아전자산업 연구 . 소량 다품종 생산 chip Mounter

 

 

 

 

 

 

 

 

 

 

 

 

 

SUMMARY • High Accuracy and high Flexibility for 01005, 0201, SOIC, PLCC, BGA, µBGA, CSP, QFP, up to fine-pitch 0.3mm • Non-contact Linear Encoder System for high Repeatability and Stability • Smart Feeder System provides Automatic feeder Position Checking, Automatic Component Counting, Production Data Traceability • Perfect for medium & high volume Production • COGNEX® Alignment System “Vision on the Fly” • Bottom Vision Alignment System for fine pitch QFP & BGA • Built in Camera System with Auto Smart Fiducial Mark Learning • Dispenser system • Vision Inspection before and after production • Windows XP Software • Universal CAD Conversion • Placement rate: 8000 CP/H • Ball Screw Systems in X- and Y-Axes • Suitable for 128 intelligent Auto Tape Feeder • Quick change Feeder Trolley

The SMT Pick & Place Machines of AUTOTRONIK series were especially designed for medium and high volume batch sizes. Various models are provided for different applications. BA385 is using KFTA series feeder same as the feeder used for our BS384, BS391 and BA683 AUTOTRONIK series Pick & Place Machines. By this means most reliability and easy maintenance for all models is guaranteed. Preloaded Ball Screws with Servo Motor system provides high Speed, Repeatability and Stability. Additionally, the two "Vision on the Fly" alignment heads in BA385 are using Cognex® Vision System, providing high accuracy and easy learning for all different kind of components. DETAILS Strong and rigid mechanical design BA385 using welded steel frame which guaranteed a strong and rigid mechanical design. Preloaded Ball Screws with Servo Motor system provides high Speed, Repeatability and Stability. Non-contact Linear Encoder System (Option) By using „Closed Loop“ Servo Motors with non-contact Linear Encoder System, rovide extremely high Repeatability and Stability. COGNEX® Alignment System "Vision on the Fly" The BA385 feature COGNEX® vision processing and head-mounted for non-contact „Vision on the Fly” alignment. The machine BA385 assures high-precision placement of the full range of SMDs, from the smallest 0201 devices through CSPs, µBGAs, flip-chips, ultra-fine pitch 0.3mm for QFPs, even odd-form components. Bottom Vision Alignment System (Option) A Bottom Vision Camera is used for large components up to 150 x 100 mm and devices with alignment features on their bottom side. Due to additional Bottom Vision Camera, the alignment of 01005 components is guaranteed. Dispenser System Optional stand alone dispenser head for adhesive & solder paste dispensing. Perfect for quick, small volume production without making stencil. Smart Fiducial System Beside the standard fiducial mark, either square SMD PCB pad or plate-through hole also can be trained as fiducial mark. For more precise placement of fine pitch components, additional Local fiducial recognition is provided. Universal CAD Conversion Beside the direct input of data by teach-in camera, an optional CAD conversion program is available for directly transfer of CAD generated pick and place data. Auto Tape Feeder (KFTA) The innovative design of KFTA feeder bases and mounting hardware allows almost limitless flexibility in feeder combinations and arrangement schemes, as almost every feeder can be ordered, loaded, programmed and mounted independently. KFTAs are available from 8 mm up to 72 mm tape width. Conveyor System The optional conveyor system with SMEMA Interface and motor-driven-width-control speeds up the handling of PCB and in-line production. Feeder Rack (KR-32K) FR-32K is suitable for 32 x 8 mm KFTA Feeders or for 30 x 8 mm IC-Sticks (1x KFTB-2 / 1x KFTB-4). Feeder Rack Trolley (FR-CR-32K) (Option) During production the user is able to change all 32 x 8 mm Feeders by rapidly changeable Feeder Trolley at the same time. Universal IC Tube Feeder KFTB universal tube feeder combines vibration driven technique. It is able to handle IC-Sticks with max. 50 mm width. KFTB-2 (10 pcs of 8 mm IC-Sticks) KFTB-4 (20 pcs of 8 mm IC-Sticks) Buffering Nozzle The spring buffering design of Nozzle adjust the placement pressure for different heights of components automatically. Vision Inspection With the built-in software, the camera can automatically move and display the image in the computer screen. User can manually check the printing accuracy of solder paste, quality of the soldering, accuracy of component placement, etc… Remote Service Kit Optional Remote Service Kit allows a remote access to machine by Internet, so that programming, calibration and service can be done by our worldwide remote service center. SPECIFICATION • Number of Heads (Vision on the Fly): BA385V2: 2 • Placement rate: (under the optimum condition: BA385V2: 8000 CP/H, 5500 CP/H (IPC 9850) • Feeder capacity (8 mm) without conveyor: up to 128 Tape Feeders • Feeder capacity (8 mm) with conveyor: up to 64 Tape Feeders • IC Tray capacity: up to 2 Waffle Trays • Component Sense: Vision detection • Component Size: Handled by head camera: - Smallest: 0.6 x 0.3mm - Largest: 16 x 14 mm Handled by fixed Bottom Vision Camera: - Smallest: 0.4 x 0.2 mm (option) - Largest: 150 x 100 mm (option) • Resolution: X / Y axis 0.005 mm Servo Motor Z axis 0.02 mm Servo Motor • Rotation: 0 to 360° (0,045°/step) Servo Motor • Placement Accuracy: +/- 0.04 mm +/- 0.03 mm (by optional linear encoder) • X-Y Repeatability: +/- 0.01 mm • Placement Area: Feeder Rack front and back: Max. 440 x 350 mm (w/o IC-Tray) Max. 440 x 210 mm (with IC-Tray) Feeder Rack from all four sides: Max. 370 x 350 mm (w/o IC-Tray) Max. 370 x 210 mm (with IC-Tray) Feeder Rack front and back + conveyor: Max. 435 x 350 mm (w/o IC-Tray) Max. 435 x 160 mm (with IC-Tray) by optional PCB fixture Standard PCB fixture: For max. PCB size 270 x 350 mm (w/o IC-Tray) • Programming: Direct input Vision teach-in CAD Access (Option) • Main Control: Industrial PC • Power: 230 V / AC - 2100 W • Pressure: 75 psi (5.5 bar) • Machine Size: 1200 x 940 x 1300 mm (L x W x H) • Weight: 450 kg * We reserve the right to make changes without notice.

388 Model

 

MODEL: BA388V2   SMT PICK & PLACE MACHINE

SUMMARY • Suitable for 256 intelligent Auto Tape Feeder • Max. PCB-size: 1250 x 350 mm (with conveyor), 1100 x 410mm (without conveyor) • High Accuracy and high Flexibility for 01005, 0201, 0402, 0603, LED, SOIC, PLCC, BGA, µBGA, CSP, QFP, up to fine-pitch 0.3mm • Smart Feeder System provides Automatic feeder position checking, Automatic component counting, Production data Traceability • Perfect for small & medium volume production • COGNEX® Alignment System “Vision on the Fly” • Bottom Vision Alignment System for fine pitch QFP & BGA • Built in Camera System with Auto Smart Fiducial Mark Learning • Dual conveyor system (option) • Dispenser system • Vision Inspection before and after production • Windows XP Software • Universal CAD Conversion • Placement rate: 6,400 cph

AUTOTRONIK BA388 is specially designed for long PCB board production with wide range of different feeders. With its extraordinary feeder capacity, fully loaded with as many as 256 Smart 8 mm Tape Feeders, BA388 is ideal for a wide variety of high-component mix product that will still fit within its massive 1250mm X 350mm placement area with conveyor, or 1100mm x 410mm placement area without conveyor. For surface mount assembly contractors who build single component by utilizing multiple feeders, AUTOTRONIK BA388 which feature COGNEX® vision processing and headmounted for non-contact “Vision on the Fly” alignment, equipped with dual conveyorized system and intelligent operation software, ensures the high effectiveness in pick and place production run. In respond to the increased use and variety of surface mount LEDs supplied in tube packing format, AUTOTRONIK has develop series of accessories, such as Smart Feeders and teflon made nozzle, resulting in the industry’s most flexible, reliable, and cost-effective solution for presentation of LEDs package in tape.

MODEL: BA388V2 PDF Version SMT PICK & PLACE MACHINE

DETAILS Strong and rigid mechanical design BA388 using welded steel frame and also heavy duty high precision Linear Ball Rail system to provide strong, rigid and long life time mechanism. Enormous 1100 mm x 410 mm Placement Area with 256 Smart Tape Feeders; 1250 mm x 350 mm Placement Area with 192 Feeders and Conveyor 48-Port Smart Feeder Bases can be mounted on both the front and rear of the BA388 and 32-Port Smart Feeder Bases can be mounted on the left and right sides of the machine for a maximum capacity of 256 feeders. In this stand-alone configuration, a huge 1100 mm x 410 mm can be shared by PCBs and waffle trays. Placement area increases to 1250 mm x 350 mm with feeder bases mounted on only the front and rear of the system and an in-line conveyor installed. COGNEX® Alignment System "Vision on the Fly" The BA388 features COGNEX® vision processing and head-mounted for non-contact “Vision on the Fly” alignment. The machine BA388 assures high-precision placement of the full range of SMDs, from the smallest 0201 devices through CSPs, µBGAs, flip-chips, ultra-finepitch QFPs (0.3mm fine pitch), even odd-form components. Bottom Vision Alignment System (Option) A Bottom Vision Camera is used for large components up to 150 x 100 mm and devices with alignment features on their bottom side. Smart Fiducial System Besides the standard fiducial mark, either square SMD PCB pad or plate-through hole also can be trained as fiducial mark. Dual-conveyor system available as option Dual conveyor in action will shorten the machine idle time in PCB board loading / unloading. The overall placement speed will hence be increased effectively. Powerful Windows®-Based Control Software Intelligent software allows the easy set up for the complex and repeatable LED programming. Universal CAD Conversion Beside the direct input of data by teach-in camera, an optional CAD conversion program for directly transfer of CAD generated pick and place data is available. Auto Tape Feeder (KFTA) The innovative design of KFTA feeder bases and mounting hardware allows almost limitless flexibility in feeder combinations and arrangement schemes, as almost every feeder can be ordered, loaded, programmed and mounted independently. KFTAs are available from 8 mm up to 72 mm tape width. Universal IC Tube Feeder KFTB universal tube feeder are using vibration driven technique. It is able to handle IC-Sticks with max.50 mm width. Cut Strip Tape Holders Cut Strip Tape Holders is a handy accessory for presenting components that are supplied in short lengths of tape due to their low quantity of usage. It can also prevent the waste of components in sections of tape that are too short to be loaded into tape feeders. Bulk Pack Component Tray Designed for bulk pack component, Bulk Pack Component Tray (TSD18) can handle any bulk pack component under the semi-auto production mode. A single tray contains 18 individual slots for maximum 18 types of components. IC Tray Holder The standard TS-1 Tray Holder occupies approximately 330mm X 140mm of work area and is designed to hold a standard 316mm X 136mm JEDEC Matrix Tray. The TS-1 provides adjustability for wide variety of smaller matrix tray and waffle pack combinations and can easily be modified for custom tray configurations. Dispenser System Optional stand alone dispenser head for adhesive & solder paste dispensing. Perfect for quick, small volume production without making stencil. TEFLON LED Nozzle TEFLON made LED nozzle in Autotronik BA388 machine, together with the positive air outputting pressure, is specialized design for LED application. The innovative design of Nozzle ensures the effective landing of sticky LED components. Vision Inspection With the built-in software, the camera can automatically move and display the image in the computer screen, user can manually check the printing accuracy of solder paste, quality of the soldering, accuracy of component placement, etc. Remote Service Kit Optional Remote Service Kit allows a remote access to machine by Internet, so that programming, calibration and service can be done by our worldwide remote service center.

SPECIFICATION • Number of Heads (Vision on the Fly): 2 • Placement rate: 6400 CPH (under the optimum condition) 5500 CPH (IPC9850 Chip 1608) • Feeder capacity (8 mm) without conveyor: up to 256 Tape Feeders • Feeder capacity (8 mm) with conveyor: up to 192Tape Feeders • IC Tray capacity: up to 6 Waffle Trays • Component Size: Handled by head camera: - Smallest: 0.6 x 0.3 mm - Largest: 16 x 14 mm Handled by fixed Bottom Vision Camera: - Smallest: 0.4 x 0.2 mm (option) - Largest: 150 x 100 mm (option) • Resolution: X / Y axis 0.005 mm Servo Motor Z axis 0.02 mm Servo Motor • Rotation: 0 to 360° (0.045°/step) Servo Motor • Placement Accuracy: +/- 0.03 mm • X-Y Repeatability: +/- 0.01 mm • Placement area: Max. 1100 x 410mm without conveyor Max. 1250 x 350mm with conveyor • Programming: Direct input Vision teach-in CAD Access (Option) • Component Sense: Vision detection • Main Control: Industrial PC • Machine Size: (L x W x H) 1780 x 1370 x 1395 mm • Weight: 1200 kg • Power: 230 V / AC, 2800 W • Pressure: 75 psi (5.5 bar) * We reserve the right to make changes without notice.